How to Remove a Pulley Without a Puller? Updated 04/2024

At all times, the pulley and the puller are inseparable. As a result, removing a pulley without a puller may appear difficult, if not impossible. However, users may not always have a puller with them. As a result, you might wonder if a pulley can be removed without a puller. As a result, you may ask: Remove a pulley without using a puller? If you don’t have a puller, but need to remove a pulley, use a wrench on the bolt. Block the other end with the floor or a frame while you do this. After that, you can start the engine with the starter motor. The pulley can be looser by just cranking it a few times.

Taking a pulley without the use of a puller comes with a lot of risk. For example, you could bend or damage the pulley throughout the procedure, rendering it useless. Consider purchasing or borrowing a puller for this reason. We’ll show you how to remove a pulley without a puller in this article. As a result, you’ll have a better idea of how it operates and the potential dangers it poses. It will also give you an idea of whether or not it’s worth the effort without the proper equipment. Is there anything else we need to know before we get started?

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Can You Remove a Pulley Without a Puller?

Yes, in a nutshell. Remove a pulley without the use of a puller is a dangerous procedure that could result in a bent or broken pulley. You can remove a pulley without a puller, however it will depend on the pulley type you are using. Because you can remove the bolts holding the pulley, you can do so. Pulleys, in general, have a few extra holes. So, in these openings, you can insert some previously removed screws.

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Finally, you’ll need to make sure everything is secure. As an example, you may notice the screws against the pulley backing. By tightening the bolts, you’ll be able to press the pulley and loosen it.

How to Remove a Pulley Without a Puller?

You may remove a pulley without a puller by following these steps. Many hazards are associated with this treatment, including the chance of injuring the pulley. Because of this, you may want to be cautious. Extract the screws that hold your pulley. The screws that keep your pulley in place should be your first order of business. Remove them one by one, one by one, until you’ve eliminated them all. Insert the removed screws in the pulley’s other holes.The presence of extra holes in your pulley is another sign to be on the lookout for. For the most part, two to three more holes can be found. In order to use these additional holes, you will need to re-install the screws you removed earlier.

Tighten the screws.The removed screws must be reinstalled in the new holes and then tightened. The screws will be forced against the pulley if you do it this way. You’ll be able to remove the pulley more easily if you keep doing this.
Use an impact tool. A power steering pulley removal requires the use of an impact tool. However, the power steering bolt will be removed as a result of this procedure.
Use a wrench to unbolt. Your power steering pulley’s bolts can be removed with a wrench if you have one. Remove the screws by twisting them counterclockwise. You may then twist it the other way around when you need to put it back and tighten it. You may also see how to remove a pulley without a puller by watching this video:

What Tools Can You Use to Replace a Puller?

How To Remove Power Steering Pump Pulley Without Puller

A puller isn’t necessary if you don’t have one and you need to remove a pulley. The pulley can be easily removed using the following tools. However, it won’t be able to perform the same tasks as a puller.
A pulley-removal tool with a pair of jaws.
Pulley remover in the form of a pickle fork
Removers for pulleys with threaded rods or bolts
Consider the type and size of the pulley before deciding on a tool for removing it.
Many pulley removers may be re-adjusted to function with a variety of various types and sizes of pulleys. Before using your tool, check the pulley to see if it is compatible with the shape you need it to work on. Pulleys can be easily ruined if they are pulled incorrectly or with the wrong pulley removal tools. This is a major drawback. The removal of a heavy steel pulley from a shaft typically involves the use of a variety of pulley removal tools. Pulley teeth are located below the pulley’s outside edge, with an adjustable, screwed center bolt located in its attachment shaft core. Pulley core and teeth rise on the screw as the bolts tighten, separating the pulley from its pipe axis and freeing it. Pulley removal tools that are comparable to flat steel with bolt-ons on each side or in the middle can be used to distribute the pulling force more evenly on lighter pulleys. The flat pulley-puller core is pressed on the pulley’s surface with the flat pulley-puller core behind the pulley in order to adjust the pulley-bolt pullers. In order to lift the pulley, you must move the pulley away from the center of rotation. Other pulley-removal systems employ a similar concept, but the pullers are C-shaped so that they can glide around the axis.

How to Remove a Power Steering Pulley Without a Puller?

You may remove a power steering pulley without the use of a puller by following these instructions:
Remove the significant pulley before reinstalling. Before reinstalling the primary drive pulley, be sure it is removed. Fitting the reinstalled pulley into the input shaft is necessary to increase the efficiency of the inner pump.

Data from a tensile force must be transmitted from the engine’s inner shafts and pump to the power steering pump pulley.

Attach and align your chosen removal tool.In front of the pump, which can be as close as 12 inches away, place your removal equipment. It is necessary to attach the removal device in front of the pump and then to line it up with the appropriate fitting.
Allow the removal tool to pop and work.A snap will be heard when you turn on your remover, which indicates that it has started working. Make sure the pulley is free to pump the input wheel by repeating this step. Temperatures of 120–130 degrees Fahrenheit would be ideal for heating the pulley. Replace the pulley after that.

Work on a clean shaft.Pulleys should be installed in an area that is free of any rust or corrosion. Having a pulley and shaft that are dirty or rusty will hinder the setup process. Keep in mind that no fluid, water, or oil should be used to lubricate the pulley or shaft. As a result, before you begin setting up, make sure to remove all grease and oil from the area. The reasoning is straightforward: oil or any other lubricant may cause the pulley to slip, resulting in the failure of your setup attempts.
Place the pulley into the shaft.When the shaft has warmed up to between 120 and 130 degrees, the pulley must be attached to it. If you want a perfect fit, make sure you rotate the pulley until it fits snugly on the shaft. Consequently, the line will be perfectly formed before you even begin the installation. Turn on the pulley and remove the wobble.The pulley is turned on and the wobbling is eliminated at this point. This would imply that the pulleys are symmetrically connected. Attach the installation equipment in front of the shaft pump. After this is performed, the setup will be complete.
Ensure that the collar is tight and fixed. Double-check that the pulley’s collar is properly connected once you’ve completed the setup. You’ll need a ratchet and a wrench to get it snug. Again, avoid leaving any parts unprotected. Flush all the things with the pump input shaft. Once you’re certain that the tool has been properly adjusted and the power steering pulley is in the correct position, you’ll need to assemble the pump input shaft.

How to Pull a Power Steering Pump Pulley Without a Puller?

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Pulling a power steering pump pulley often requires a puller, which is either impossible or extremely difficult without one. Your time and effort would be wasted if your puller has to be made. Many other significant boxcar parts stores offer free resets. It’s up to you how long you want to play about with your puller, as long as you have the time or energy. An inexpensive power steering pump puller can be purchased or borrowed from a friend.

To avoid damaging the pump and pulleys, you should use the proper tools to complete the task. In addition, you can rent or buy the tools at your local car parts store for a small charge.

Summary

It is possible to remove a pulley without a puller, but there are several risks involved, and you can’t do it with every type of pulley on the market. In short: However, removing the pulley is made easier with the use of specialized equipment. You can also delete it by following a few simple actions.

A puller isn’t the same as any other tool in the end. A puller is the obvious option, whether you buy one or borrow it from a friend or a repair shop. Don’t go looking for other methods that could damage your pulley unless absolutely required.

Sources: https://micdot.com
Category: Car